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Lubricant Viscosity Control Eliminates Pre-coating Chemicals

LVC/PDH dry coated spring wire
LVC/PDH dry coated spring wire

The new innovative Lubricant Viscosity Control (LVC) system, operating in conjunction with the PDH ultra highpressure lubrication technology, is used in the most demanding drawing applications, allowing mechanically descaled highcarbon, or low-carbon rod, to be drawn directly, without pre-coating chemicals, at the highest speeds.

The LVC/PDH rod dry coating/lubrication system benefits from the most unique fully controlled 3-way interaction between the pressure, temperature and lubricant viscosity, enabling an automatically controlled fusion of standard lubrication compounds, making them molten/liquefied with a viscosity suitable for the application. Such a substance eliminates completely traditional pre-coating chemicals and performs an exceptionally adherent and consistent residual coat in the 1st draft,operating in close circuit lubrication, automatically adjustable in weight at all speeds without limitation, completely eliminating traditional wet pre-coatings for all drawing applications, including mechanically descaled 0.90%C bare rod.

The system permits full film �frictionless� drawing in remaining drafts, benefiting from the innovative LVC/PDH rod dry coating/lubrication technology, completely eliminating the need for phosphate and borax pre-coating chemicals and their substitutes in the most demanding multi-draft applications from rod to wire in a one-step operation. The new rod dry coating/lubrication system allows a wide range of residual coats, strongly adherent for high-tensile wire, and light water soluble coat for plating wire.

Typical applications of the LVC/PDH dry coating system include direct drawing from mechanically descaled H/C rod, without pre-coating chemicals, from 5.5mm down to 1.3-3.25mm at 18-8.3m/s, and with die life enabling production of 200-220 tons/die in the first draft.

PUBLISHED: 18 May 07 Bookmark and Share
Company:
Decalub
Country:
France
Tel:
+33 1 64 26 20 66
Fax:
+33 1 60 20 20 21
Email:
info@decalub.com
Website:
www.decalub.com
Other News from Decalub:

»
Wire and rod dry cleaning at extreme speed
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Rod rust removal by captured scale - dry, green and clean
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Wire dry cleaning enables direct galvanising
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Rod scale and rust removal - acid-free, dry, green and clean
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Wire dry cleaning enables direct galvanising
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Wire cleaning: From drawn dull to wire clean glossy plating finish
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Wire cleaning for plating quality
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Wire cleaning provides glossy finish
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Rod cleaning and coating for frictionless drawing
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Wire green cleaning provides extra-clean wire in-line
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Wire dry-cleaned to white metal at high speed
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Rod and wire green cleaning focuses on plating and galvanising
»
Rod scale removal, surface dry preparation and drawing at extreme speed
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Wire cleaning and polishing for plating quality
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Rod and wire lubrication problems eliminated
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Extra clean wire at high speed
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Acid-free rod dry cleaning, coating and drawing
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Lubrication provides rod anti-friction coat at all speeds
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Wire cleaning for galvanizing and plating quality
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Rod dry cleaning by micro-abrading at 2.2 to 3.4 tonne per hour
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Rod preparation: Dry vs wet. Anti-friction high melting lubricants eliminate wet pre-coating
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Decalub at wire 2012
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Rod dry cleaning: drawing speed continues to rise
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It's a real clean-up...
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Wire lubrication, high-melting lubricants
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High speed dry cleaning for rod and wire
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Lubricant viscosity control revolutionises wire drawing
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Wire lubrication control eliminates pre-coating chemicals
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Wire cleaning for plating quality
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Rod dry preparation enables high-speed lfrictionless drawing
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Wire cleaning for plating quality
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Lubricant Viscosity Control Eliminates Pre-coating Chemicals
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Frictionless drawing of High-Carbon wire
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Wire Lubrication & Clean Wire
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Acid-free rod cleaning and dry preparation for frictionless drawing


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