« BACK  

High speed dry cleaning for rod and wire

Rod/wire dry cleaning by SB brushing system
Rod/wire dry cleaning by SB brushing system

Decalub has developed a rod and wire dry cleaning system, Smooth-Brush (SB), which operates in-line with a wiredrawing machine. The SB system provides an extra-clean product by transversal high-speed ultra-fine brushing all around the wire circumference with automatically controlled brush pressure, and ensures unchanged rod or wire physical properties with no induced residual stress.

Rod and wire SB cleaning system eliminates the most costly parameters in wire drawing process, including elimination of acid and wet pre-coating chemicals, providing downstream benefits and substantial process savings.

Suitable for use where the surface finish is of great importance, the system offers consistency and can be of benefit in demanding applications such as plating wire, CO2 welding wire and H/C wires where the ductility is a focus, particularly in the production of spring wire, bead wire and PC strand wire. In rod applications, the system provides transversal micro-roughing, ideal for lubricant pick�up during drawing, enabling even plastic deformation and a uniform metal flow within the die at all practical speeds. Brush bristle penetration is adjustable to automatically maintain surface micro-roughness from 10 to 20 microns.

This facility eliminates the need for wet pre-coating chemicals in the drawing process, including 0.90%C rod.

In wire cleaning applications, the system's smooth micro-brushing capability is used to clean drawn wire of residual lubricant, enabling in-line polishing of wire for cold head applications, metallic and plastic coating or painting.

PUBLISHED: 17 Mar 09 Bookmark and Share
Company:
Decalub
Country:
France
Tel:
+33 1 64 26 20 66
Fax:
+33 1 60 20 20 21
Email:
info@decalub.com
Website:
www.decalub.com
Other News from Decalub:

»
Die wear - way to eliminate it
»
PDH dies can have infinite life - capture and removal of lubricant contaminants
»
Wire green cleaning for plating and decorative bright finish
»
Rod phosphate-free conversion coating - green, at unlimited speed and frictionless
»
Rod rust removal by captured scale - dry, green and clean
»
Wire green cleaning for plating and decorative bright finish
»
Wire dry cleaning enables direct galvanising
»
Rod scale and rust removal - acid-free, dry, green and clean
»
From drawn dull to wire clean reflective finish in plating quality
»
Rod preparation: Drawing art of steel wire - clean, green and dry
»
Wire dry cleaning enables direct galvanising
»
Wire cleaning: From drawn dull to wire clean glossy plating finish
»
Wire cleaning for plating quality
»
Wire cleaning provides glossy finish
»
Rod cleaning and coating for frictionless drawing
»
Wire green cleaning provides extra-clean wire in-line
»
Wire dry-cleaned to white metal at high speed
»
Wire cleaning for plating quality
»
Rod and wire green cleaning focuses on plating and galvanising
»
Rod scale removal, surface dry preparation and drawing at extreme speed
»
Wire cleaning and polishing for plating quality
»
Rod and wire lubrication problems eliminated
»
Extra clean wire at high speed
»
Wire green cleaning focuses on galvanizing
»
Cleaning system provides wire glossy finish
»
Acid-free rod dry cleaning, coating and drawing
»
Lubrication provides rod anti-friction coat at all speeds
»
Wire cleaning for galvanizing and plating quality
»
Rod dry cleaning by micro-abrading at 2.2 to 3.4 tonne per hour
»
Rod preparation: Dry vs wet. Anti-friction high melting lubricants eliminate wet pre-coating
»
Decalub at wire 2012
»
Rod dry cleaning: drawing speed continues to rise
»
Wire cleaning: Drawn wire in plating quality
»
It's a real clean-up...
»
Wire lubrication, high-melting lubricants
»
Rod dry preparation and direct drawing
»
Spring wire improved ductility
»
Bright reflective wire finish
»
Wire and rod dry cleaning
»
Wire friction, wear and lubrication
»
Wire lubrication system for frictionless drawing
»
Cleaning system provides wire glossy finish
»
Cleaning and lubrication of wire
»
Lubricant viscosity control to optimise wire drawing
»
Rod cleaning and preparation for high-speed drawing
»
Cleaning and preparation for frictionless drawing
»
Wire lubrication and cleaning
»
Wire with ‘new-coat’ in bright finish for plating quality
»
High speed dry cleaning for rod and wire
»
Lubricant viscosity control revolutionises wire drawing
»
Frictionless drawing of steel wire
»
Rod / wire drawing: Where the heat has gone?
»
Wire lubrication control eliminates pre-coating chemicals
»
Wire cleaning for plating quality
»
Rod and wire dry cleaning , in-line at high-speed
»
Rod dry preparation enables high-speed lfrictionless drawing
»
Wire cleaning for plating quality
»
Lubricant Viscosity Control Eliminates Pre-coating Chemicals
»
Frictionless drawing of High-Carbon wire
»
Wire Lubrication & Clean Wire
»
Acid-free rod cleaning and dry preparation for frictionless drawing


Industry News:
Top:  MMH 101 type multiwire drawing machine; Bottom: Design of the booth which is split between the Niehoff Group and WAFIOS
Niehoff at the wire South America 2017 trade fair
Maschinenfabrik Niehoff GmbH & Co KG, Germany
Goudsmit designs and manufactures magnet assemblies for the aerospace industry that are lower in weight and perform better
Magnets for the aerospace industry
Goudsmit Magnetics Group, Netherlands
Ian Fitzgerald, Operations Director
'Emergency Service' in demand for AWI as manufacturing continues to surge
Alloy Wire International, UK
Niehoff is making changes to its management board
Change in the Niehoff management board
Maschinenfabrik Niehoff GmbH & Co KG, Germany
The exhibition floor at Wire & Cable Guangzhou
Wire & Cable Guangzhou 2017 recorded highest attendance in recent years
Guangzhou Guangya Messe Frankfurt Co Ltd, China (PR)
Maillefer Fiber Optic Secondary Coating Line OEL 40///Explore
Maillefer at IWCS 2017
Maillefer Extrusion Oy, Finland
Maillefer will be on Booth 603 at wire South America 2017
Maillefer at wire South America 2017
Maillefer Extrusion Oy, Finland
Wire coating by PDH system
Die wear - way to eliminate it
Decalub, France
CONDAT lubricants for aluminum drawing
New lubricant! Enhanced aluminum drawing
Condat SA, France
The CRU conference participants have the possibility of visiting the Niehoff headquarters in Schwabach
Niehoff and the 11th CRU Wire & Cable Conference
Maschinenfabrik Niehoff GmbH & Co KG, Germany
» VIEW ALL NEWS «