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Decalub at wire 2012

Visitors to the Decalub stand will be able to see and obtain information on the following items:

Top 10 innovations from Decalub that are rapidly changing the current state of:

  • Rod descaling and drawing: 1.1m (43") long portable unit dry cleans, prepares and draws 5.5mm 0.83-0.88%C uncoated rod, enabling output of 2.2 tonne/hour of frictionless drawn wire at 18m/s (3,600ft/m) – by DCCD process
  • Wire drawing speed continues to rise: Where the heat has gone?
  • High-melting lubricants (melting range 195°C-240°C/374°F- 464°F for H/C applications) are thermally activated to form a high-density anti-wear anti-friction coat instantaneously deposited on mechanically descaled uncoated rod in a dry application with no speed limit – completely eliminating the need for wet pre-coating chemicals – by LVC/PDH process
  • Lubrication problems eliminated: Die-stand incorporates unique technology which thermally activates a solid lubricant to instantaneously form a single or dual layer of an anti-wear and anti-friction coat on mechanically descaled uncoated rod or wire, in a completely dry application, at zero energy consumption, generating lubricant exceptional thermal stability in all drafts at highest drawing speed – by PDH process
  • Replacement of conventional rod wet preparation, including chemical cleaning/rinsing/wet pre-coating and drying, by the new totally dry cleaning, coating and drawing (DCCD) process, generates immediate saving of 50-64 per cent in production cost of drawn wire. DCCD process operates at 'zero' maintenance cost as there is no acid, no hot liquid tanks for rod pre-coating, no hot air blowers to dry wet rod and the process operates at virtually zero energy consumption
  • Wire cleaning: BHW system incorporates new technology which enables normal plant water to be converted into the most unique ‘micro-abrading liquid’ agent used to clean drawn wire at high speed, at virtually zero energy consumption, providing very clean wire of white-metal appearance, prior to coating or heat treatment, including galvanising and annealing
  • Cold-heading wire: GP/PDH system creates cold-heading wire essentially regarded for its high-density anti-friction coat and anti-corrosive transparent protective film, enabling cold-heading applications from single blow up to 4-5 die blow progress (replacing phosphate and its wet substitutes)

PUBLISHED: 07 Mar 12 Bookmark and Share
Company:
Decalub
Country:
France
Tel:
+33 1 64 26 20 66
Fax:
+33 1 60 20 20 21
Email:
info@decalub.com
Website:
www.decalub.com
Other News from Decalub:

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Die wear - way to eliminate it
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PDH dies can have infinite life - capture and removal of lubricant contaminants
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Wire green cleaning for plating and decorative bright finish
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Rod phosphate-free conversion coating - green, at unlimited speed and frictionless
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Rod rust removal by captured scale - dry, green and clean
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Wire green cleaning for plating and decorative bright finish
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Wire dry cleaning enables direct galvanising
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Rod scale and rust removal - acid-free, dry, green and clean
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From drawn dull to wire clean reflective finish in plating quality
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Rod preparation: Drawing art of steel wire - clean, green and dry
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Wire dry cleaning enables direct galvanising
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Wire cleaning: From drawn dull to wire clean glossy plating finish
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Wire cleaning for plating quality
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Wire cleaning provides glossy finish
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Rod cleaning and coating for frictionless drawing
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Wire green cleaning provides extra-clean wire in-line
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Wire dry-cleaned to white metal at high speed
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Wire cleaning for plating quality
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Rod and wire green cleaning focuses on plating and galvanising
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Rod scale removal, surface dry preparation and drawing at extreme speed
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Wire cleaning and polishing for plating quality
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Rod and wire lubrication problems eliminated
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Extra clean wire at high speed
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Wire green cleaning focuses on galvanizing
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Cleaning system provides wire glossy finish
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Acid-free rod dry cleaning, coating and drawing
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Lubrication provides rod anti-friction coat at all speeds
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Wire cleaning for galvanizing and plating quality
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Rod dry cleaning by micro-abrading at 2.2 to 3.4 tonne per hour
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Rod preparation: Dry vs wet. Anti-friction high melting lubricants eliminate wet pre-coating
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Decalub at wire 2012
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Rod dry cleaning: drawing speed continues to rise
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Wire cleaning: Drawn wire in plating quality
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It's a real clean-up...
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Wire lubrication, high-melting lubricants
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Rod dry preparation and direct drawing
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Spring wire improved ductility
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Bright reflective wire finish
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Wire and rod dry cleaning
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Wire friction, wear and lubrication
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Wire lubrication system for frictionless drawing
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Cleaning system provides wire glossy finish
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Cleaning and lubrication of wire
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Lubricant viscosity control to optimise wire drawing
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Rod cleaning and preparation for high-speed drawing
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Cleaning and preparation for frictionless drawing
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Wire lubrication and cleaning
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Wire with ‘new-coat’ in bright finish for plating quality
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High speed dry cleaning for rod and wire
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Lubricant viscosity control revolutionises wire drawing
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Frictionless drawing of steel wire
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Rod / wire drawing: Where the heat has gone?
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Wire lubrication control eliminates pre-coating chemicals
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Wire cleaning for plating quality
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Rod and wire dry cleaning , in-line at high-speed
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Rod dry preparation enables high-speed lfrictionless drawing
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Wire cleaning for plating quality
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Lubricant Viscosity Control Eliminates Pre-coating Chemicals
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Frictionless drawing of High-Carbon wire
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Wire Lubrication & Clean Wire
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Acid-free rod cleaning and dry preparation for frictionless drawing


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» VIEW ALL NEWS «